Menene Fa'idodin Amfani da Haɗaɗɗen ɗagawa a cikin Babban Gina?
Ɗaga manyan sassan gada ko tsarin yana da matuƙar haɗari. Ƙananan rashin daidaituwa na iya haifar da karkatar da hankali da gazawar ƙarshen aikin, sanya jadawalin, kasafin kudi, kuma yana rayuwa akan layi.
Babban fa'idodin ba daidai ba ne, aminci mafi girma, da manyan nasarorin inganci. Tsarin yana samar da daidaitaccen matsayi na millimeter, yana kawar da haɗarin kuskuren ɗan adam yayin ɗagawa mai rikitarwa, kuma yana saurin haɓaka lokutan aikin, wanda ke adana makudan kudi.
[mai ɗaukar hoto]
Na taɓa yin shawara kan wani aiki don maye gurbin bearings akan babbar hanya mai aiki. Dole ne su ɗaga sashin siminti mai nauyin ton 1,200, amma ana iya dakatar da zirga-zirgar ababen hawa na sa'o'i kadan cikin dare. Da hannu, da wannan ya zama mafarki mai ban tsoro na tsayawa, dubawa, da daidaitawa. A maimakon haka, mun yi amfani da tsarin aiki tare mai sarrafa PLC. Na kalli yayin da duka sashin ya tashi 'yan inci kaɗan, daidai matakin, cikin 'yan mintoci kaɗan. Ga manaja kamar Michael, ganin irin wannan sarrafawa, m iko gaba daya canza hangen zaman gaba a kan abin da zai yiwu a cikin m timeframe.
Ta Yaya Yake Samun Irin Wannan Takaitaccen Dagawa?
Lokacin da kuka ɗaga babban tsari, eyeballing it isn't an option. Ko da ɗan kuskure yana haifar da babban damuwa na ciki akan tsarin kuma yana iya sa aikin bin diddigin ba zai yiwu ba.
Madaidaicin ya fito daga tsarin kula da madauki. Na'urori masu auna firikwensin dijital akan kowane Silinda koyaushe suna ba da rahoton ainihin matsayinsu zuwa PLC ta tsakiya, wanda ke sa nan take, ƙananan gyare-gyare ga magudanar ruwa don kula da daidaitattun daidaito.
Daidaiton Millimeter Injiniya
A matsayin injiniya, Ina ganin wannan a matsayin maye gurbin zato da bayanai. A cikin hawan gargajiya, kuna da masu aiki da ke ƙoƙarin daidaitawa, amma a zahiri, they're always reacting to a problem that has already happened. Tsarin aiki tare yana aiki; yana hana matsalar faruwa.
Matsayin Sensors na Dijital
"mata" na tsarin su ne madaidaicin na'urori masu auna bugun jini (sau da yawa masu fassarar layi) haɗe zuwa kowane silinda mai ɗagawa. These aren't simple gauges; they measure the cylinder's extension down to fractions of a millimeter. Ana aika wannan bayanan zuwa PLC ɗaruruwan lokuta a sakan daya.
Karfin Kwakwalwar PLC
Mai sarrafa dabaru na Programmable (PLC) is the system's brain. Kafin dagawa, injiniyan yana shirye-shiryen haƙuri-misali, cewa babu wani wurin dagawa da zai iya wuce 2 millimeters sama ko ƙasa fiye da kowane batu. The PLC's only job is to enforce this rule. Yana kwatankwacin bayanan ainihin lokacin daga duk na'urori masu auna firikwensin. Idan ya gano maki guda yana tafiya da sauri, it commands the system's hydraulic valves to correct the flow instantly. Wannan shi ne abin da ke ba da izini ga santsi, daidai matakin motsi har ma da mafi rashin daidaito lodi.
| Siffar | Dagawa da hannu | Dagawa Aiki tare |
|---|---|---|
| Aunawa | Duban gani, matakan ruhi | Na'urori na dijital (sub-milimita daidaito) |
| Sarrafa | Mai aiki zato da amsawa | PLC-tukar, gyare-gyare masu tasiri |
| Sakamako | Rashin daidaituwa, danniya na tsari | Cikakken matakin ɗagawa, babu damuwa |
| Fit-Up | Wahalar jeri don bolting/welding | Cikakken daidaitawa don haɗuwa mai sauƙi |
Menene Mabuɗin Amfanin Tsaro?
Yin jigilar kaya mai nauyi da hannu yana ɗaya daga cikin ayyuka mafi haɗari a cikin gini. Fashe tiyo, hatimin kasa, ko kuma rashin kulawa na iya haifar da gazawar bala'i.
The system's main safety feature is automated, kula da tsakiya. Yana cire masu aiki daga yankin ɗagawa kai tsaye kuma ya haɗa da ginanniyar ƙararrawa da rufewa ta atomatik waɗanda ke dakatar da dagawa nan take idan an wuce duk wani haƙuri da aka riga aka saita..
Zana Tsaro a cikin Tsarin
Don ni, makasudin kyakkyawan aikin injiniya shine tsara haɗarin daga cikin tsari. Tsarin ɗagawa mai aiki tare yana yin daidai da haka. It's not just about making the lift happen; it's about making it happen safely every single time. Yana motsa sarrafawa daga hargitsi, ƙoƙarin mutane da yawa zuwa guda ɗaya, batu mai sarrafawa.
Aiki na tsakiya da nesa
ƙwararren ma'aikaci ɗaya ne ke sarrafa gabaɗayan ɗagawa daga na'urar wasan bidiyo ta tsakiya, sau da yawa yana samun tazara mai aminci daga lodi. Wannan yana kawar da haɗarin rashin sadarwa tsakanin ma'aikata da yawa kuma yana kiyaye ma'aikata daga yankin haɗari idan wani abu ya faru..
Kasawar-Aiki ta atomatik
PLC ne mai saka idanu na tsaro mara jurewa. Idan kowane siga ya fita waje amintattun iyakoki, yana jawo amsa nan take.
- Ƙararrawar karkata: Idan kaya ya karkata fiye da juriyar saiti, tsarin yana ƙararrawa kuma yana tsayawa, hana ƙarin motsi.
- Kariyar Fashe Hose: Tsarin mu a LONGLOD yana haɗa bawul ɗin ɗaukar kaya akan kowane silinda. Idan tiyo zai fashe, waɗannan bawuloli ta atomatik suna kulle ruwan hydraulic a cikin silinda, hana nauyin faduwa.
- Kariya-Matsi: Tsarin ba zai ƙyale mai aiki ya wuce matsakaicin matsi mai aminci ba, hana wuce gona da iri akan tsari ko silinda. Wannan yana sa gaba dayan aikin abin tsinkaya da amintacce.
Yadda Yake Samar da Ingantaccen Riba?
Na gargajiya "daga-kadan, duba, daidaita, maimaita" Hanyar tana da matuƙar jinkiri kuma mai ɗaukar nauyi. Wannan tsari yana bata lokaci mai mahimmanci akan wurin, yana haifar da tsaikon aikin da kuma tsadar tsadar kayayyaki.
Inganci yana zuwa daga sauri da tsinkaya. Dagawa mai aiki tare yana ci gaba, m tsari, juya aikin kwanaki da yawa zuwa wani al'amari na sa'o'i. Wannan yana raguwa sosai farashin aiki[^1], lokacin crane, da kuma tsawon lokacin aikin gabaɗaya.
Juya Kwanaki zuwa Sa'o'i
Ga manaja kamar Michael, lokaci kudi ne. Kowace sa'a ana rufe wurin gini ko kuma ma'aikatan da ke jira yana kashe dubban mutane. Ɗagawa na aiki tare yana ba da riba kai tsaye kuma mai yawa kan saka hannun jari ta haɓaka mafi kyawun kayan aiki akan kowane aiki: lokaci.
An Rage Lokacin Dagewa Tsanani
Me zai iya ɗaukar ƙungiyar kwana biyu na hankali, Ana iya cika jacking ɗin hannu sau da yawa a cikin sa'o'i uku zuwa huɗu tare da tsarin aiki tare. Tsarin yana ci gaba. Babu buƙatar tsayawa da duba matakan saboda tsarin yana yin haka sau dubbai a sakan. Wannan yana bawa ma'aikata damar ci gaba zuwa mataki na gaba na aikin, kamar walda ko grouting, sauri sauri.
Rage Bukatun Aiki da Kayan aiki
Maimakon buƙatar babban ƙungiyar masu aiki, daya ga kowane famfo, you need only one or two trained technicians to set up and run the system. Wannan yana rage kai tsaye farashin aiki[^1]. Bugu da kari, saboda dagawa yana da sauri da kuma sarrafa shi, zai iya rage lokacin haya don kayan tallafi masu tsada kamar nauyi cranes[^2], wanda za a iya buƙata kawai don matsayi na farko maimakon dukan tsarin ɗagawa. Da sauri, ɗagawa mai santsi kuma yana rage haɗarin lalata kaya ko tushe, guje wa sake yin aiki mai tsada.
| Factor | Dagawa da hannu | Dagawa Aiki tare |
|---|---|---|
| Tsawon Lokaci | Kwanaki | Awanni |
| Bukatun Aiki | Manyan ma'aikata (daya ga famfo) | Ƙananan ƙungiya (1-2 masu aiki) |
| Tsari | Tsaya-da-tafi, duba da daidaita | Ci gaba, m motsi |
| Tasirin farashi | Hayan kayan aiki da kayan aiki masu yawa | Rage lokacin aikin da haɗin kai |
Ƙarshe
Dagawa aiki tare yana ba da daidaito mara misaltuwa, aminci, da inganci. Yana canza haɗari, ɗagawa mai ɗaukar lokaci zuwa cikin hanyoyin injiniya masu sarrafawa, ceton lokaci, yankan farashin, da kuma kare mafi kyawun kadarorinku.
[^1]: Nemo yadda ɗagawa aiki tare yana rage girman bukatun aiki da haɗin kai.
[^2]: Gano yadda ake amfani da cranes masu nauyi tare da tsarin ɗagawa na aiki tare.