BSW -serien Square Drive hydrauliske dreiemomentnøkler

Produktdetaljer

BSW-Series Square Drive Hydraulic Torque Wrench Manufacturer in China

High-Precision Hydraulic Torque Wrenches for Industrial Bolting Applications

LONGLOOD BSW-Series Square Drive Hydraulic Torque Wrenches are designed for accurate, sikker, and efficient bolt tightening and loosening in demanding industrial environments. Featuring aerospace-grade alloy construction, advanced 3D CAD engineering, and precision hydraulic drive technology, these tools provide reliable torque output with accuracy up to ±3%.

With torque ranges from 183 Nm to 72,000 Nm, the BSW Series covers a wide variety of fastening applications, including oil & gass, kraftproduksjon, petrokjemisk, konstruksjon, gruvedrift, skipsbygging, og vedlikehold av tungt utstyr.


Key Features of BSW-Series Hydraulic Torque Wrenches

High-Strength Aerospace Material Construction

The BSW Series features a high-tech aerospace alloy body manufactured through integrated molding technology.

Fordeler inkluderer:

  • Excellent strength-to-weight ratio
  • High durability under heavy loads
  • Improved corrosion resistance
  • Lang levetid i tøffe industrimiljøer

Precision Torque Control ±3%

Designed with advanced 3D CAD engineering, LONGLOOD hydraulic torque wrenches provide:

  • Accurate torque output
  • Stabil hydraulisk ytelse
  • Reduced risk of bolt over-tightening or under-tightening
  • Reliable repeatability during critical bolting operations

Quick Release Square Drive System

The square drive design allows operators to quickly switch between:

  • Tightening operations
  • Loosening operations

No special tools are required, improving working efficiency and reducing downtime.


360° Swiveling Hydraulic Inlet Port

The hydraulic inlet port rotates 360°, providing:

  • Flexible positioning
  • Easy operation in confined spaces
  • Reduced hose twisting
  • Forbedret operatørsikkerhet

360° Fine Adjustment Reaction Arm

An optional adjustable reaction arm provides:

  • Better reaction point positioning
  • Increased application flexibility
  • More accurate torque transfer
  • Improved safety during operation

Søknader

LONGLOOD BSW-Series Hydraulic Torque Wrenches are widely used in:

  • Olje & gas pipeline maintenance
  • Petrochemical equipment installation
  • Wind power projects
  • Vedlikehold av kraftverk
  • Steel structure construction
  • Skipsbygging og offshoreindustri
  • Mining equipment servicing
  • Heavy machinery assembly

Egnet for:

  • Flange bolt tightening
  • Large industrial fasteners
  • High-strength structural bolts
  • Pipeline connections

BSW-Series Hydraulic Torque Wrench Specifications

Modell Square Drive Størrelse Dreiemomentområde (Nm) Boltstørrelse (M) Vekt
BSW-1 3/4" 183-1837 M16-M36 2 kg
BSW-3 1" 451-4512 M22-M48 4 kg
BSW-5 1-1/2" 752-7528 M27-M56 7 kg
BSW-8 1-1/2" 1078-10780 M30-M64 9.1 kg
BSW-10 1-1/2" 1551-15516 M36-M72 13.1 kg
BSW-20 2-1/2" 2666-26664 M42-M90 25 kg
BSW-25 2-1/2" 3572-34725 M48-M100 31 kg
BSW-35 2-1/2" 4866-48666 M64-M120 45 kg
BSW-50 2-1/2" 7200-72000 M72-M125 87 kg

Technical Design Advantages

Lightweight and Compact Structure

Compared with traditional bolting equipment, the BSW Series offers:

  • Compact profile
  • Reduced operator fatigue
  • Enkel transport
  • Access to restricted working areas

High Torque Output

The wide torque range allows one tool series to handle:

  • Small industrial bolts
  • Large flange connections
  • Heavy-duty structural fastening applications

Reliable Hydraulic Performance

The hydraulic drive system provides:

  • Smooth torque application
  • Constant output force
  • Controlled tightening accuracy

Why Choose LONGLOOD Hydraulic Torque Wrenches?

Profesjonell produsent av hydraulisk verktøy

LONGLOOD specializes in hydraulic tools and industrial bolting solutions, supplying professional equipment for global distributors, entreprenører, and industrial users.


OEM & ODM Capability

Tilgjengelig tilpasning:

  • Logo marking
  • Produktfarge
  • Emballasje design
  • Tilbehør
  • Tekniske dokumenter

Complete Hydraulic Bolting Solution

LONGLOOD gir:

  • Hydrauliske momentnøkler
  • Hydrauliske pumper
  • Hydrauliske boltstrammere
  • Hydraulic nuts
  • Nut splitters
  • Accessories and spare parts

Ofte stilte spørsmål (FAQ)

1. What is the torque accuracy of the BSW hydraulic torque wrench?

The BSW Series provides torque accuracy of ±3%, ensuring reliable and repeatable bolt tightening performance.


2. What industries use hydraulic torque wrenches?

De brukes ofte i:

  • Oil and gas
  • Petrokjemisk
  • Kraftproduksjon
  • Wind energy
  • Skipsbygging
  • Vedlikehold av tungt utstyr

3. How does a hydraulic torque wrench work?

The hydraulic pump delivers high-pressure oil to the wrench cylinder, generating controlled torque output to tighten or loosen bolts accurately.


4. What square drive sizes are available?

The BSW Series offers:

  • 3/4"
  • 1"
  • 1-1/2"
  • 2-1/2"

square drive options.


5. Can the reaction arm be customized?

Ja. LONGLOOD offers optional extended and adjustable reaction arms for special applications.


6. Can these tools be used for bolt loosening?

Ja. The quick-release square drive allows easy switching between tightening and loosening operations.


7. Do you provide complete hydraulic torque wrench kits?

Ja. LONGLOOD can supply complete solutions including:

  • Hydraulic torque wrench
  • Hydraulic pump
  • Slange
  • Koblinger
  • Tilbehør
  • Carrying case

How to Use a Hydraulic Pump Safely and Correctly

A hydraulic pump is the power source that converts mechanical force into hydraulic pressure to operate hydraulic cylinders, knekt, avtrekkere, momentnøkler, and other hydraulic equipment. Proper operation ensures maximum performance, sikkerhet, and longer service life.

Hydraulic Pump Operating Guide

1. Check the Hydraulic System Before Operation

Before using the pump, inspect all components carefully.

Sjekke:

  • Hydraulic pump condition

  • Hydraulic oil level

  • Hose condition

  • Couplers and fittings

  • Trykkmåler

  • Hydraulic cylinder or tool connections

Make sure:

  • There are no oil leaks

  • All connections are tight

  • The working pressure rating of all components matches the pump pressure

Never use damaged hoses, leaking fittings, or worn hydraulic components.

2. Select the Correct Hydraulic Oil

Use the recommended hydraulic oil specified by the manufacturer.

Before operation:

  • Check oil level in the reservoir

  • Add hydraulic oil if required

  • Avoid mixing different types of hydraulic oil

  • Keep oil clean and free from contamination

Contaminated hydraulic oil can damage:

  • Pump valves

  • Seler

  • Sylindre

  • Internal hydraulic components

3. Connect the Hydraulic Components

For a typical hydraulic cylinder system:

Connection order:

  1. Connect hydraulic hose to the pump outlet

  2. Connect the other end of the hose to the cylinder coupler

  3. Install the pressure gauge if required

  4. Ensure all couplers are fully locked

Make sure:

  • Couplers are completely engaged

  • Dust caps are removed before connection

  • Connections are free from dirt and debris

4. Open the Hydraulic System

Before pressurizing:

  • Open the release valve completely

  • Confirm the cylinder piston is fully retracted

  • Ensure the load is correctly positioned

For electric or air-powered pumps:

  • Confirm power supply matches pump requirements

  • Check motor rotation direction if applicable

  • Ensure emergency stop functions properly

5. Operate the Hydraulic Pump

Manuell hydraulisk pumpe

For hand pumps:

  1. Close the release valve

  2. Move the pump handle up and down

  3. Hydraulic pressure will increase

  4. Monitor the pressure gauge

  5. Stop pumping when the required pressure or position is reached

Elektrisk hydraulisk pumpe

For electric pumps:

  1. Koble til strømforsyningen

  2. Start the pump motor

  3. Use the control valve to extend the cylinder

  4. Monitor pressure on the gauge

  5. Stop operation when the required force is achieved

Lufthydraulisk pumpe

For air-driven pumps:

  1. Connect compressed air supply

  2. Adjust air pressure according to specifications

  3. Activate the control valve

  4. Monitor hydraulic pressure

  5. Stop when the operation is complete

6. Monitor Pressure During Operation

Always observe the pressure gauge.

Important:

  • Never exceed the rated pressure

  • Maximum operating pressure is commonly 700 bar (10,000 psi) for many industrial hydraulic systems

  • Avoid sudden pressure increases

  • Stop immediately if abnormal noise, vibration, or leakage occurs

7. Releasing Hydraulic Pressure

After completing the operation:

  1. Stop the pump

  2. Slowly open the release valve

  3. Allow hydraulic pressure to decrease gradually

  4. Confirm the cylinder returns safely

  5. Disconnect hoses after pressure reaches zero

Never disconnect hydraulic hoses while the system is pressurized.

8. Hydraulic Pump Maintenance

Regular maintenance improves reliability.

Daily Inspection

Sjekke:

  • Oljelekkasjer

  • Hose damage

  • Coupler condition

  • Oil level

  • Pressure gauge accuracy

Regular Maintenance

Perform:

  • Hydraulic oil replacement

  • Filter cleaning or replacement

  • Seal inspection

  • Hose replacement when worn

Common Hydraulic Pump Problems and Solutions

Problem Mulig årsak Løsning
Pump cannot build pressure Low oil level Add hydraulic oil
Cylinder moves slowly Air inside system Bleed air from hydraulic circuit
Oil leakage Damaged seal or fitting Replace damaged parts
Pump becomes noisy Low oil or contaminated oil Check and replace oil
Pressure cannot hold Valve leakage Inspect valves and seals

Safety Tips When Using Hydraulic Pumps

✔ Always use equipment within rated capacity
✔ Wear safety glasses and protective equipment
✔ Keep hands away from moving hydraulic components
✔ Use stable lifting surfaces
✔ Do not stand under suspended loads
✔ Never modify hydraulic components
✔ Release pressure before maintenance

Hydraulic Pump and Cylinder Compatibility

Before selecting a pump, confirm:

Single Acting Cylinder

Requires:

  • Single acting hydraulic pump

  • Hydraulic hose

  • Måler

  • Release valve

Double Acting Cylinder

Requires:

  • Hydraulic pump with a 4-way directional valve

  • Two hydraulic ports

  • Correct return circuit

Using the wrong pump type may prevent the cylinder from operating correctly.

Ofte stilte spørsmål (Vanlige spørsmål)

1. How do I start a hydraulic pump?

First check oil level and connections, close the release valve, then operate the pump handle or start the motor depending on the pump type.

2. How much pressure can a hydraulic pump generate?

Industrial hydraulic pumps commonly operate up to 700 bar (10,000 psi), while some special high-pressure pumps can reach higher pressures.

3. Why is my hydraulic pump not building pressure?

Common reasons include:

  • Low hydraulic oil level

  • Air in the system

  • Løse forbindelser

  • Damaged seals

  • Faulty valves

4. Can one hydraulic pump operate multiple cylinders?

Ja, depending on:

  • Pump oil capacity

  • Strømningshastighet

  • Cylinder volume

  • Required operating speed

A larger hydraulic system may require a higher-capacity pump.

5. How do I choose the right hydraulic pump?

Consider:

  • Cylinder type (single acting or double acting)

  • Required pressure

  • Oil capacity

  • Strømningshastighet

  • Power source (håndbok, elektrisk, luft, gasoline)

6. Why does a hydraulic cylinder stop moving?

Possible causes:

  • Insufficient oil flow

  • Closed valve

  • Air in hydraulic system

  • Overloaded cylinder

  • Pump malfunction

7. How often should hydraulic oil be changed?

Oil replacement depends on usage conditions, but regular inspection and scheduled maintenance are recommended for industrial applications.

8. Can hydraulic pumps be used outdoors?

Ja, but outdoor applications require:

  • Proper weather protection

  • Corrosion-resistant components

  • Clean hydraulic oil

  • Protection from dust and moisture

LONGLOOD Hydraulic Pump Solutions

LONGLOOD provides complete hydraulic solutions including:

  • Manuelle hydrauliske pumper

  • Elektriske hydrauliske pumper

  • Luft hydrauliske pumper

  • Gasoline engine hydraulic power units

  • Hydrauliske sylindre

  • Hydrauliske avtrekkere

  • Hydraulic torque wrench systems

Designet for industrielt vedlikehold, konstruksjon, tunge løft, and professional hydraulic applications.

How to Use a Hydraulic Pump with a Hydraulic Torque Wrench

EN hydraulisk momentnøkkelsystem consists of a hydraulisk pumpe, high-pressure hoses, and hydraulic torque wrench. The pump generates controlled hydraulic pressure, which drives the wrench to produce accurate and repeatable torque for tightening or loosening high-strength bolts.

LONGLOOD hydraulic torque wrench systems are widely used in industries such as wind power, olje & gass, petrokjemisk, skipsbygging, kraftverk, tungt maskineri, and steel structures, where precise bolt tightening is critical.

Hydraulic Torque Wrench System Components

A complete hydraulic torque wrench system includes:

  1. Hydraulisk momentnøkkel

    • Converts hydraulic pressure into rotational torque

    • Provides accurate bolt tightening force

  2. Hydraulisk pumpe

    • Generates hydraulic pressure

    • Controls torque output through pressure adjustment

  3. Høytrykks hydraulikkslanger

    • Transfers hydraulic oil between pump and wrench

  4. Trykkmåler

    • Displays hydraulic pressure

    • Allows accurate torque adjustment

  5. Socket / Drive Accessories

    • Connects wrench to the bolt or nut

Step-by-Step Guide: Using Hydraulic Pump with Hydraulic Torque Wrench

Skritt 1: Select the Correct Hydraulic Pump

Choose a pump according to the torque wrench requirements.

Consider:

  • Required torque range

  • Operating pressure

  • Oil flow rate

  • Number of wrenches used simultaneously

Most industrial hydraulic torque wrench systems operate at:

Maksimalt trykk: 700 bar (10,000 psi)

Eksempel:

EN 700 bar electric hydraulic torque wrench pump can provide stable pressure output for high-precision bolting applications.

Skritt 2: Check Hydraulic Oil Level

Before operation:

  • Check hydraulic oil level in the pump reservoir

  • Ensure oil is clean

  • Use recommended hydraulic oil

Insufficient or contaminated oil may cause:

  • Reduced torque accuracy

  • Pump overheating

  • Internal component damage

Skritt 3: Connect Hydraulic Hoses

Connect the pump and wrench using high-pressure hoses.

Connection procedure:

  1. Turn off the hydraulic pump

  2. Connect the supply hose to the wrench

  3. Connect the return hose to the wrench

  4. Tighten couplers securely

  5. Install protective dust caps when not in use

Important:

  • Never connect or disconnect hoses under pressure

  • Ensure hoses are not twisted or damaged

  • Use only hoses rated for 700 bar operation

Skritt 4: Connect the Hydraulic Torque Wrench

Install the wrench onto the bolt.

Before operation:

  • Select correct socket size

  • Confirm wrench reaction arm position

  • Ensure the reaction point is stable

  • Check that the wrench is aligned correctly

The reaction arm must contact a solid surface to prevent movement during operation.

Skritt 5: Adjust Hydraulic Pressure

Hydraulic pressure determines the torque output.

Prosedyre:

  1. Check the torque chart supplied with the wrench

  2. Find the required torque value

  3. Convert required torque into hydraulic pressure

  4. Adjust the pump pressure regulator

  5. Confirm pressure on the gauge

Eksempel:

If the torque chart indicates a specific pressure setting for a required torque value, adjust the pump until the gauge reaches that pressure.

Skritt 6: Operate the Hydraulic Pump

Electric Hydraulic Pump Operation

  1. Connect power supply

  2. Turn on the pump

  3. Select forward/retract mode

  4. Pump sends hydraulic oil to the wrench

  5. Wrench rotates and tightens the bolt

  6. Release pressure after reaching the required torque

Manual Hydraulic Pump Operation

  1. Close release valve

  2. Operate pump handle

  3. Monitor pressure gauge

  4. Continue pumping until required pressure is reached

  5. Release pressure after completing tightening

Skritt 7: Tightening Procedure

Recommended tightening process:

  1. Place torque wrench on the bolt

  2. Position reaction arm securely

  3. Increase hydraulic pressure slowly

  4. Allow wrench to complete the tightening cycle

  5. Release pressure

  6. Repeat cycles if required

For kritiske applikasjoner:

  • Use cross-pattern tightening

  • Follow specified bolt sequence

  • Confirm final torque value

Skritt 8: Release Pressure and Remove Equipment

After completing the operation:

  1. Stop the hydraulic pump

  2. Release hydraulic pressure completely

  3. Confirm gauge reads zero

  4. Disconnect hoses

  5. Remove torque wrench

Never remove hoses while pressure remains inside the system.

Hydraulic Pump Selection for Torque Wrench

Pumpetype Søknad
Elektrisk hydraulisk pumpe Factory maintenance, construction sites, industriell bolting
Lufthydraulisk pumpe Explosion-risk areas, olje & gas applications
Gasoline Hydraulic Power Unit Outdoor heavy-duty applications
Manuell hydraulisk pumpe Small torque applications and portable use

LONGLOOD Electric Hydraulic Torque Wrench Pump Example

PEA4-9-220 Electric Torque Wrench Pump

Funksjoner:

  • Compact and lightweight design

  • High precision pressure adjustment

  • Imported solenoid valve and piston components

  • Stable torque control

  • Suitable for repeated bolting operations

Tekniske spesifikasjoner:

Parameter Value
Spenning 220V
Hyppighet 50Hz
Oljekapasitet 6L
Makt 1.3 kw
Maksimalt trykk 700 bar
Lav flyt 8 L/min
Høy flyt 1 L/min
Vekt 30 kg

Hydraulic Torque Wrench Safety Guidelines

✔ Always use a pump, slange, and wrench with matching pressure ratings
✔ Never exceed 700 bar maximum pressure
✔ Inspect hoses before every operation
✔ Keep hands away from reaction points
✔ Ensure the reaction arm is properly positioned
✔ Do not use damaged sockets or accessories
✔ Release pressure before disconnecting hoses
✔ Wear safety protection during operation

Ofte stilte spørsmål (Vanlige spørsmål)

1. Why does a hydraulic torque wrench need a hydraulic pump?

The hydraulic pump provides controlled pressure that powers the wrench. The pressure is converted into precise torque output for bolt tightening.

2. What pressure does a hydraulic torque wrench use?

Most industrial hydraulic torque wrench systems operate at:

700 bar (10,000 psi) maksimalt trykk.

3. Can one hydraulic pump operate multiple torque wrenches?

Ja. Some hydraulic pumps can operate multiple wrenches simultaneously if the pump flow rate and oil capacity are sufficient.

4. How do I set the correct torque value?

The required torque is determined using the wrench manufacturer's torque-pressure conversion chart. Adjust the hydraulic pump pressure according to the required torque.

5. Can a hydraulic pump be used with different torque wrench brands?

Ja, as long as:

  • Operating pressure matches

  • Hose connections are compatible

  • Oil flow requirements are suitable

6. What is the difference between a normal hydraulic pump and a torque wrench pump?

A torque wrench pump is specially designed for:

  • Nøyaktig trykkkontroll

  • Stable flow output

  • Repeated tightening cycles

  • Accurate torque application

7. Why is torque accuracy important?

Correct torque ensures:

  • Proper bolt preload

  • Joint safety

  • Reduced risk of bolt failure

  • Reliable equipment operation

8. What industries use hydraulic torque wrench systems?

Vanlige applikasjoner inkluderer:

  • Wind turbines

  • Oil and gas pipelines

  • Petrochemical equipment

  • Kraftverk

  • Skipsbygging

  • Steel structures

  • Heavy machinery

LONGLOOD Hydraulic Torque Wrench Solutions

LONGLOOD provides complete hydraulic bolting solutions including:

  • Electric hydraulic torque wrench pumps

  • Luftdrevne hydrauliske pumper

  • Gasoline hydraulic power units

  • Hydrauliske momentnøkler

  • High-pressure hoses and accessories

Designed for accurate, sikker, and efficient industrial bolt tightening applications.

Be om et tilbud

Ser etter en pålitelig Square Drive Hydraulic Torque Wrench Manufacturer in China?

Contact LONGLOOD for technical specifications, OEM-løsninger, og fabrikk-direkte priser.

✓ Torque Range Up to 72,000 Nm
✓ Accuracy ±3%
✓ Aerospace Alloy Construction
✓ OEM & ODM tilgjengelig
✓ Industrial Bolting Solutions Worldwide

Be om et raskt tilbud

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