How to choose hydraulic fittings for hydraulic tool set ?

Table of Contents

LONGLOOD offers a diverse range of high-performance hydraulic hoses designed for various industrial applications. These hoses are built to withstand extreme pressures, ensuring reliability and safety in demanding environments. Below is a detailed breakdown of our hydraulic hose models, materials, and specifications:

Thermo-Plastic Hydraulic Hoses

  1. BH-7006 Series
    • KEVITRA: Thermo-Plastic
    • Inner Diameter (ID): 4 MG
    • Working Pressure: 20,000 psi
    • Blast Pressure: 60,000 psi
    • End 1: G-1/4
    • End 2: G-1/4
    • Lengths Available:
      • 1.8 m
      • 3 m (BH-7010)
      • 6 m (BH-7020)
  2. BH-7106 Series
    • KEVITRA: Thermo-Plastic
    • Inner Diameter (ID): 4 MG
    • Working Pressure: 30,000 psi
    • Blast Pressure: 78,000 psi
    • End 1: G-1/4
    • End 2: G-1/4
    • Lengths Available:
      • 1.8 m
      • 3 m (BH-7110)
      • 6 m (BH-7120)
  3. BH-7206 Series
    • KEVITRA: Thermo-Plastic
    • Inner Diameter (ID): 6 MG
    • Working Pressure: 10,000 psi
    • Blast Pressure: 40,000 psi
    • End 1: 3/8 – NPT
    • End 2: 3/8 – NPT
    • Lengths Available:
      • 1.8 m
      • 3 m (BH-7210)
      • 6 m (BH-7220)
  4. BH-7306 Series
    • KEVITRA: Thermo-Plastic
    • Inner Diameter (ID): 10 MG
    • Working Pressure: 10,000 psi
    • Blast Pressure: 20,000 psi
    • End 1: 3/8 – NPT
    • End 2: 3/8 – NPT
    • Lengths Available:
      • 1.8 m
      • 3 m (BH-7310)
      • 6 m (BH-7320)

Rubber Hydraulic Hoses

  1. BH-8206N Series
    • KEVITRA: Rubber
    • Inner Diameter (ID): 6 MG
    • Working Pressure: 10,000 psi
    • Blast Pressure: 20,000 psi
    • End 1: 3/8 – NPT
    • End 2: 3/8 – NPT
    • Lengths Available:
      • 1.8 m
      • 3 m (BH-8210N)
      • 6 m (BH-8220N)
  2. BH-8206C Series
    • KEVITRA: Rubber
    • Inner Diameter (ID): 6 MG
    • Working Pressure: 10,000 psi
    • Blast Pressure: 20,000 psi
    • End 1: 3/8 – NPT with BC-201B and Dust Cap
    • End 2: 3/8 – NPT with BC-201B and Dust Cap
    • Lengths Available:
      • 1.8 m
      • 3 m (BH-8210C)
      • 6 m (BH-8220C)
  3. BH-8206TC Series
    • KEVITRA: Rubber
    • Inner Diameter (ID): 6 MG
    • Working Pressure: 10,000 psi
    • Blast Pressure: 20,000 psi
    • End 1: 1/4 – NPT with BC-202B and Dust Cap
    • End 2: 1/4 – NPT with BC-202B and Dust Cap
    • Length Available: 1.8 m

Key Features and Benefits:

  • High Pressure Resistance: Designed to handle working pressures up to 30,000 psi, with blast pressures as high as 78,000 psi, ensuring safety and durability in high-stress applications.
  • Versatile Connections: Available in various thread types including G-1/4and 3/8NPT, suitable for diverse hydraulic systems.
  • Durable Materials: Constructed from thermo-plastic or rubber, offering flexibility, durability, and resistance to wear and tear.
  • Complete Solutions: Hoses come equipped with necessary fittings and protective dust caps, ready for immediate use in hydraulic systems.
  • Multiple Lengths: Available in various lengths to suit different installation requirements.

LONGLOOD’s hydraulic hoses are designed to meet the demands of modern industrial applications, providing reliable performance in high-pressure environments. With a range of materials, sizes, and connection types, these hoses offer a versatile solution for hydraulic systems.

Choosing the right hydraulic fitting is crucial to ensure the safety, efficiency, and longevity of a hydraulic system. The selection process depends on various factors, including the type of application, the hydraulic system’s pressure requirements, the fluid used, and compatibility with existing components.

Choose the appropriate hydraulic fitting:

1. Understand the Application Requirements

  • Pressure Rating: Determine the maximum operating pressure of your hydraulic system. The fitting must withstand this pressure without failure.
  • Temperature: Consider the temperature range of the hydraulic fluid and environment. Some materials are better suited to high or low temperatures.
  • Fluid Compatibility: Ensure the fitting material is compatible with the type of hydraulic fluid used (e.g., mineral oil, water-based, synthetic fluids).

2. Identify the Fitting Type

  • Thread Type: Hydraulic fittings come with different thread types, such as NPT (National Pipe Thread), BSP (British Standard Pipe), JIC (Joint Industry Council), and Metric. The thread type should match the existing system components.
  • Connection Type: Choose between various connection types like:
    • Compression Fittings: Common in lower-pressure systems.
    • O-Ring Face Seal (ORFS): Ideal for high-pressure applications, providing a leak-free connection.
    • Bite-Type Fittings: Suitable for medium to high-pressure systems, commonly used in mobile equipment.
    • Flare Fittings: Often used in lower-pressure applications.
  • Adapter Fittings: If you need to connect different thread types or sizes, use adapter fittings.

3. Choose the Material

  • Steel: Commonly used for high-pressure applications, providing strength and durability.
  • Stainless Steel: Offers corrosion resistance, ideal for harsh environments or when using corrosive fluids.
  • Brass: Suitable for lower-pressure systems and non-corrosive fluids.
  • Aluminum: Lightweight and corrosion-resistant, often used in mobile and aerospace applications.
  • Thermoplastic: Used for low-pressure applications, especially where flexibility is required.

4. Consider the Fitting Size

  • Diameter: Match the inner diameter (ID) and outer diameter (OD) of the fitting to the hydraulic hose or tube.
  • Thread Size: Ensure the thread size matches the ports of the hydraulic components.
  • Flow Requirements: Larger fittings allow for higher flow rates; ensure the fitting size supports your system’s flow requirements.

5. Check for Sealing Mechanisms

  • O-Rings: Common in ORFS and other fittings to prevent leaks. Ensure the O-ring material is compatible with the hydraulic fluid.
  • Tapered Threads: Often used in NPT fittings, providing a seal when the fitting is tightened.
  • Flat-Faced Seals: Used in high-pressure systems to create a reliable, leak-proof connection.

6. Evaluate Installation and Maintenance

  • Ease of Installation: Some fittings require special tools or procedures. Choose a fitting that aligns with your installation capabilities.
  • Serviceability: Consider how easy it is to disconnect and reconnect the fitting for maintenance purposes.

7. Standards and Certifications

  • ISO Standards: Check if the fitting meets international standards such as ISO 8434 for fittings, ensuring quality and compatibility.
  • Manufacturer Specifications: Always follow longlood’s recommendations and specifications for selecting and installing fittings.

8. Consider Future Needs

  • Scalability: If your hydraulic system may expand, consider fittings that are compatible with a wide range of components and pressures.
  • Availability: Ensure the fittings you choose are readily available for future maintenance or system expansion.

9. Consult with Experts

  • If unsure, consult with hydraulic specialists or the fitting manufacturer to ensure you choose the correct fitting for your application.

By considering these factors, you can choose the right hydraulic fitting that meets the specific needs of your hydraulic system, ensuring reliable and efficient operation.

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