BSW sērijas kvadrātveida piedziņas hidrauliskās griezes momenta atslēgas

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BSW-Series Square Drive Hydraulic Torque Wrench Manufacturer in China

High-Precision Hydraulic Torque Wrenches for Industrial Bolting Applications

LONGLOOD BSW-Series Square Drive Hydraulic Torque Wrenches are designed for accurate, droši, and efficient bolt tightening and loosening in demanding industrial environments. Featuring aerospace-grade alloy construction, advanced 3D CAD engineering, and precision hydraulic drive technology, these tools provide reliable torque output with accuracy up to ±3%.

With torque ranges from 183 Nm to 72,000 Nm, the BSW Series covers a wide variety of fastening applications, including oil & gāze, elektroenerģijas ražošana, naftas ķīmijas, celtniecība, ieguve, kuģu būve, un smagās tehnikas apkope.


Key Features of BSW-Series Hydraulic Torque Wrenches

High-Strength Aerospace Material Construction

The BSW Series features a high-tech aerospace alloy body manufactured through integrated molding technology.

Ieguvumi ietver:

  • Excellent strength-to-weight ratio
  • High durability under heavy loads
  • Improved corrosion resistance
  • Long service life in harsh industrial environments

Precision Torque Control ±3%

Designed with advanced 3D CAD engineering, LONGLOOD hydraulic torque wrenches provide:

  • Accurate torque output
  • Stable hydraulic performance
  • Reduced risk of bolt over-tightening or under-tightening
  • Reliable repeatability during critical bolting operations

Quick Release Square Drive System

The square drive design allows operators to quickly switch between:

  • Tightening operations
  • Loosening operations

No special tools are required, improving working efficiency and reducing downtime.


360° Swiveling Hydraulic Inlet Port

The hydraulic inlet port rotates 360°, nodrošinot:

  • Flexible positioning
  • Easy operation in confined spaces
  • Reduced hose twisting
  • Uzlabota operatora drošība

360° Fine Adjustment Reaction Arm

An optional adjustable reaction arm provides:

  • Better reaction point positioning
  • Palielināta pielietojuma elastība
  • More accurate torque transfer
  • Improved safety during operation

Pieteikumi

LONGLOOD BSW-Series Hydraulic Torque Wrenches are widely used in:

  • Eļļa & gas pipeline maintenance
  • Petrochemical equipment installation
  • Wind power projects
  • Elektrostaciju apkope
  • Steel structure construction
  • Shipbuilding and offshore industries
  • Mining equipment servicing
  • Heavy machinery assembly

Piemērots:

  • Atloka skrūvju pievilkšana
  • Large industrial fasteners
  • High-strength structural bolts
  • Pipeline connections

BSW-Series Hydraulic Torque Wrench Specifications

Modelis Kvadrātveida diska izmērs Griezes momenta diapazons (Nm) Skrūves izmērs (M) Svars
BSW-1 3/4" 183-1837 M16-M36 2 kg
BSW-3 1" 451-4512 M22-M48 4 kg
BSW-5 1-1/2" 752-7528 M27-M56 7 kg
BSW-8 1-1/2" 1078-10780 M30-M64 9.1 kg
BSW-10 1-1/2" 1551-15516 M36-M72 13.1 kg
BSW-20 2-1/2" 2666-26664 M42-M90 25 kg
BSW-25 2-1/2" 3572-34725 M48-M100 31 kg
BSW-35 2-1/2" 4866-48666 M64-M120 45 kg
BSW-50 2-1/2" 7200-72000 M72-M125 87 kg

Technical Design Advantages

Lightweight and Compact Structure

Compared with traditional bolting equipment, the BSW Series offers:

  • Compact profile
  • Reduced operator fatigue
  • Viegla transportēšana
  • Access to restricted working areas

High Torque Output

The wide torque range allows one tool series to handle:

  • Small industrial bolts
  • Large flange connections
  • Heavy-duty structural fastening applications

Uzticama hidrauliskā veiktspēja

The hydraulic drive system provides:

  • Smooth torque application
  • Constant output force
  • Controlled tightening accuracy

Why Choose LONGLOOD Hydraulic Torque Wrenches?

Profesionāls hidraulisko instrumentu ražotājs

LONGLOOD specializes in hydraulic tools and industrial bolting solutions, supplying professional equipment for global distributors, līgumslēdzēji, and industrial users.


OEM & ODM Capability

Pieejama pielāgošana:

  • Logo marking
  • Product color
  • Packaging design
  • Piederumi
  • Technical documents

Complete Hydraulic Bolting Solution

LONGLOOD provides:

  • Hidrauliskās griezes momenta atslēgas
  • Hidrauliskie sūkņi
  • Hidrauliskie skrūvju spriegotāji
  • Hydraulic nuts
  • Nut splitters
  • Accessories and spare parts

Bieži uzdotie jautājumi (FAQ)

1. What is the torque accuracy of the BSW hydraulic torque wrench?

The BSW Series provides torque accuracy of ±3%, ensuring reliable and repeatable bolt tightening performance.


2. What industries use hydraulic torque wrenches?

They are commonly used in:

  • Oil and gas
  • Naftas ķīmija
  • Enerģijas ražošana
  • Wind energy
  • Kuģu būve
  • Heavy equipment maintenance

3. How does a hydraulic torque wrench work?

The hydraulic pump delivers high-pressure oil to the wrench cylinder, generating controlled torque output to tighten or loosen bolts accurately.


4. What square drive sizes are available?

The BSW Series offers:

  • 3/4"
  • 1"
  • 1-1/2"
  • 2-1/2"

square drive options.


5. Can the reaction arm be customized?

Jā. LONGLOOD offers optional extended and adjustable reaction arms for special applications.


6. Can these tools be used for bolt loosening?

Jā. The quick-release square drive allows easy switching between tightening and loosening operations.


7. Do you provide complete hydraulic torque wrench kits?

Jā. LONGLOOD can supply complete solutions including:

  • Hydraulic torque wrench
  • Hidrauliskais sūknis
  • Šļūtene
  • Uzmavas
  • Piederumi
  • Carrying case

How to Use a Hydraulic Pump Safely and Correctly

A hydraulic pump is the power source that converts mechanical force into hydraulic pressure to operate hydraulic cylinders, domkrati, novilcēji, griezes momenta atslēgas, and other hydraulic equipment. Proper operation ensures maximum performance, drošību, and longer service life.

Hydraulic Pump Operating Guide

1. Check the Hydraulic System Before Operation

Before using the pump, inspect all components carefully.

Pārbaudiet:

  • Hydraulic pump condition

  • Hydraulic oil level

  • Hose condition

  • Couplers and fittings

  • Pressure gauge

  • Hydraulic cylinder or tool connections

Make sure:

  • There are no oil leaks

  • All connections are tight

  • The working pressure rating of all components matches the pump pressure

Never use damaged hoses, leaking fittings, or worn hydraulic components.

2. Select the Correct Hydraulic Oil

Use the recommended hydraulic oil specified by the manufacturer.

Before operation:

  • Check oil level in the reservoir

  • Add hydraulic oil if required

  • Avoid mixing different types of hydraulic oil

  • Keep oil clean and free from contamination

Contaminated hydraulic oil can damage:

  • Pump valves

  • Plombas

  • Cilindri

  • Internal hydraulic components

3. Connect the Hydraulic Components

For a typical hydraulic cylinder system:

Connection order:

  1. Connect hydraulic hose to the pump outlet

  2. Connect the other end of the hose to the cylinder coupler

  3. Install the pressure gauge if required

  4. Ensure all couplers are fully locked

Make sure:

  • Couplers are completely engaged

  • Dust caps are removed before connection

  • Connections are free from dirt and debris

4. Open the Hydraulic System

Before pressurizing:

  • Open the release valve completely

  • Confirm the cylinder piston is fully retracted

  • Ensure the load is correctly positioned

For electric or air-powered pumps:

  • Confirm power supply matches pump requirements

  • Check motor rotation direction if applicable

  • Ensure emergency stop functions properly

5. Operate the Hydraulic Pump

Manuālais hidrauliskais sūknis

For hand pumps:

  1. Close the release valve

  2. Move the pump handle up and down

  3. Hydraulic pressure will increase

  4. Monitor the pressure gauge

  5. Stop pumping when the required pressure or position is reached

Elektriskais hidrauliskais sūknis

For electric pumps:

  1. Pievienojiet strāvas padevi

  2. Start the pump motor

  3. Use the control valve to extend the cylinder

  4. Monitor pressure on the gauge

  5. Stop operation when the required force is achieved

Air Hydraulic Pump

For air-driven pumps:

  1. Connect compressed air supply

  2. Adjust air pressure according to specifications

  3. Activate the control valve

  4. Monitor hydraulic pressure

  5. Stop when the operation is complete

6. Monitor Pressure During Operation

Always observe the pressure gauge.

Important:

  • Never exceed the rated pressure

  • Maximum operating pressure is commonly 700 bārs (10,000 psi) for many industrial hydraulic systems

  • Avoid sudden pressure increases

  • Stop immediately if abnormal noise, vibrācija, or leakage occurs

7. Releasing Hydraulic Pressure

After completing the operation:

  1. Stop the pump

  2. Slowly open the release valve

  3. Allow hydraulic pressure to decrease gradually

  4. Confirm the cylinder returns safely

  5. Disconnect hoses after pressure reaches zero

Never disconnect hydraulic hoses while the system is pressurized.

8. Hydraulic Pump Maintenance

Regular maintenance improves reliability.

Daily Inspection

Pārbaudiet:

  • Eļļas noplūdes

  • Hose damage

  • Coupler condition

  • Oil level

  • Pressure gauge accuracy

Regular Maintenance

Veikt:

  • Hydraulic oil replacement

  • Filter cleaning or replacement

  • Seal inspection

  • Hose replacement when worn

Common Hydraulic Pump Problems and Solutions

Problēma Iespējamais cēlonis Risinājums
Pump cannot build pressure Low oil level Pievienojiet hidraulisko eļļu
Cylinder moves slowly Air inside system Bleed air from hydraulic circuit
Oil leakage Damaged seal or fitting Replace damaged parts
Pump becomes noisy Low oil or contaminated oil Check and replace oil
Pressure cannot hold Valve leakage Inspect valves and seals

Safety Tips When Using Hydraulic Pumps

✔ Always use equipment within rated capacity
✔ Wear safety glasses and protective equipment
✔ Keep hands away from moving hydraulic components
✔ Use stable lifting surfaces
✔ Do not stand under suspended loads
✔ Never modify hydraulic components
✔ Release pressure before maintenance

Hydraulic Pump and Cylinder Compatibility

Before selecting a pump, confirm:

Single Acting Cylinder

Requires:

  • Single acting hydraulic pump

  • Hydraulic hose

  • Mērītājs

  • Release valve

Double Acting Cylinder

Requires:

  • Hydraulic pump with a 4-way directional valve

  • Two hydraulic ports

  • Correct return circuit

Using the wrong pump type may prevent the cylinder from operating correctly.

Bieži uzdotie jautājumi (FAQ)

1. How do I start a hydraulic pump?

First check oil level and connections, close the release valve, then operate the pump handle or start the motor depending on the pump type.

2. How much pressure can a hydraulic pump generate?

Industrial hydraulic pumps commonly operate up to 700 bārs (10,000 psi), while some special high-pressure pumps can reach higher pressures.

3. Why is my hydraulic pump not building pressure?

Common reasons include:

  • Low hydraulic oil level

  • Gaiss sistēmā

  • Loose connections

  • Bojātas plombas

  • Faulty valves

4. Can one hydraulic pump operate multiple cylinders?

Jā, depending on:

  • Pump oil capacity

  • Plūsmas ātrums

  • Cilindra tilpums

  • Required operating speed

A larger hydraulic system may require a higher-capacity pump.

5. How do I choose the right hydraulic pump?

Consider:

  • Cylinder type (single acting or double acting)

  • Required pressure

  • Oil capacity

  • Plūsmas ātrums

  • Power source (rokasgrāmata, elektrisks, gaisu, gasoline)

6. Why does a hydraulic cylinder stop moving?

Possible causes:

  • Insufficient oil flow

  • Closed valve

  • Air in hydraulic system

  • Overloaded cylinder

  • Pump malfunction

7. How often should hydraulic oil be changed?

Oil replacement depends on usage conditions, but regular inspection and scheduled maintenance are recommended for industrial applications.

8. Can hydraulic pumps be used outdoors?

Jā, but outdoor applications require:

  • Proper weather protection

  • Corrosion-resistant components

  • Clean hydraulic oil

  • Protection from dust and moisture

LONGLOOD Hydraulic Pump Solutions

LONGLOOD provides complete hydraulic solutions including:

  • Manuālie hidrauliskie sūkņi

  • Elektriskie hidrauliskie sūkņi

  • Gaisa hidrauliskie sūkņi

  • Gasoline engine hydraulic power units

  • Hidrauliskie cilindri

  • Hidrauliskie novilcēji

  • Hydraulic torque wrench systems

Paredzēts rūpnieciskai apkopei, celtniecība, smaguma celšana, and professional hydraulic applications.

How to Use a Hydraulic Pump with a Hydraulic Torque Wrench

A hidrauliskās griezes momenta atslēgas sistēma consists of a hidrauliskais sūknis, high-pressure hoses, and hydraulic torque wrench. The pump generates controlled hydraulic pressure, which drives the wrench to produce accurate and repeatable torque for tightening or loosening high-strength bolts.

LONGLOOD hydraulic torque wrench systems are widely used in industries such as wind power, eļļa & gāze, naftas ķīmijas, kuģu būve, spēkstacijas, smagā tehnika, and steel structures, where precise bolt tightening is critical.

Hydraulic Torque Wrench System Components

A complete hydraulic torque wrench system includes:

  1. Hidrauliskā griezes momenta atslēga

    • Converts hydraulic pressure into rotational torque

    • Provides accurate bolt tightening force

  2. Hidrauliskais sūknis

    • Generates hydraulic pressure

    • Controls torque output through pressure adjustment

  3. Augstspiediena hidrauliskās šļūtenes

    • Transfers hydraulic oil between pump and wrench

  4. Spiediena mērītājs

    • Displays hydraulic pressure

    • Allows accurate torque adjustment

  5. Socket / Drive Accessories

    • Connects wrench to the bolt or nut

Step-by-Step Guide: Using Hydraulic Pump with Hydraulic Torque Wrench

Solis 1: Select the Correct Hydraulic Pump

Choose a pump according to the torque wrench requirements.

Consider:

  • Required torque range

  • Operating pressure

  • Oil flow rate

  • Number of wrenches used simultaneously

Most industrial hydraulic torque wrench systems operate at:

Maksimālais spiediens: 700 bārs (10,000 psi)

Piemērs:

A 700 bar electric hydraulic torque wrench pump can provide stable pressure output for high-precision bolting applications.

Solis 2: Check Hydraulic Oil Level

Before operation:

  • Check hydraulic oil level in the pump reservoir

  • Ensure oil is clean

  • Use recommended hydraulic oil

Insufficient or contaminated oil may cause:

  • Reduced torque accuracy

  • Pump overheating

  • Internal component damage

Solis 3: Connect Hydraulic Hoses

Connect the pump and wrench using high-pressure hoses.

Connection procedure:

  1. Turn off the hydraulic pump

  2. Connect the supply hose to the wrench

  3. Connect the return hose to the wrench

  4. Tighten couplers securely

  5. Install protective dust caps when not in use

Important:

  • Never connect or disconnect hoses under pressure

  • Ensure hoses are not twisted or damaged

  • Use only hoses rated for 700 bar operation

Solis 4: Connect the Hydraulic Torque Wrench

Install the wrench onto the bolt.

Before operation:

  • Select correct socket size

  • Confirm wrench reaction arm position

  • Ensure the reaction point is stable

  • Check that the wrench is aligned correctly

The reaction arm must contact a solid surface to prevent movement during operation.

Solis 5: Adjust Hydraulic Pressure

Hydraulic pressure determines the torque output.

Procedūra:

  1. Check the torque chart supplied with the wrench

  2. Find the required torque value

  3. Convert required torque into hydraulic pressure

  4. Adjust the pump pressure regulator

  5. Confirm pressure on the gauge

Piemērs:

If the torque chart indicates a specific pressure setting for a required torque value, adjust the pump until the gauge reaches that pressure.

Solis 6: Operate the Hydraulic Pump

Electric Hydraulic Pump Operation

  1. Connect power supply

  2. Turn on the pump

  3. Select forward/retract mode

  4. Pump sends hydraulic oil to the wrench

  5. Wrench rotates and tightens the bolt

  6. Release pressure after reaching the required torque

Manual Hydraulic Pump Operation

  1. Close release valve

  2. Operate pump handle

  3. Monitor pressure gauge

  4. Continue pumping until required pressure is reached

  5. Release pressure after completing tightening

Solis 7: Tightening Procedure

Recommended tightening process:

  1. Place torque wrench on the bolt

  2. Position reaction arm securely

  3. Increase hydraulic pressure slowly

  4. Allow wrench to complete the tightening cycle

  5. Release pressure

  6. Repeat cycles if required

Kritiskām lietojumprogrammām:

  • Use cross-pattern tightening

  • Follow specified bolt sequence

  • Confirm final torque value

Solis 8: Release Pressure and Remove Equipment

After completing the operation:

  1. Stop the hydraulic pump

  2. Release hydraulic pressure completely

  3. Confirm gauge reads zero

  4. Disconnect hoses

  5. Remove torque wrench

Never remove hoses while pressure remains inside the system.

Hydraulic Pump Selection for Torque Wrench

Sūkņa tips Pieteikums
Elektriskais hidrauliskais sūknis Factory maintenance, construction sites, rūpnieciskā skrūvēšana
Air Hydraulic Pump Explosion-risk areas, eļļa & gas applications
Gasoline Hydraulic Power Unit Outdoor heavy-duty applications
Manuālais hidrauliskais sūknis Small torque applications and portable use

LONGLOOD Electric Hydraulic Torque Wrench Pump Example

PEA4-9-220 Electric Torque Wrench Pump

Funkcijas:

  • Compact and lightweight design

  • High precision pressure adjustment

  • Imported solenoid valve and piston components

  • Stable torque control

  • Suitable for repeated bolting operations

Tehniskās specifikācijas:

Parametrs Value
Spriegums 220V
Biežums 50Hz
Eļļas ietilpība 6L
Jauda 1.3 KW
Maksimālais spiediens 700 bārs
Zema plūsma 8 L/min
Augsta plūsma 1 L/min
Svars 30 kg

Hydraulic Torque Wrench Safety Guidelines

✔ Always use a pump, šļūtene, and wrench with matching pressure ratings
✔ Never exceed 700 bar maximum pressure
✔ Inspect hoses before every operation
✔ Keep hands away from reaction points
✔ Ensure the reaction arm is properly positioned
✔ Do not use damaged sockets or accessories
✔ Release pressure before disconnecting hoses
✔ Wear safety protection during operation

Bieži uzdotie jautājumi (FAQ)

1. Why does a hydraulic torque wrench need a hydraulic pump?

The hydraulic pump provides controlled pressure that powers the wrench. The pressure is converted into precise torque output for bolt tightening.

2. What pressure does a hydraulic torque wrench use?

Most industrial hydraulic torque wrench systems operate at:

700 bārs (10,000 psi) maksimālais spiediens.

3. Can one hydraulic pump operate multiple torque wrenches?

Jā. Some hydraulic pumps can operate multiple wrenches simultaneously if the pump flow rate and oil capacity are sufficient.

4. How do I set the correct torque value?

The required torque is determined using the wrench manufacturer's torque-pressure conversion chart. Adjust the hydraulic pump pressure according to the required torque.

5. Can a hydraulic pump be used with different torque wrench brands?

Jā, as long as:

  • Operating pressure matches

  • Hose connections are compatible

  • Oil flow requirements are suitable

6. What is the difference between a normal hydraulic pump and a torque wrench pump?

A torque wrench pump is specially designed for:

  • Precise pressure control

  • Stable flow output

  • Repeated tightening cycles

  • Accurate torque application

7. Why is torque accuracy important?

Correct torque ensures:

  • Proper bolt preload

  • Joint safety

  • Reduced risk of bolt failure

  • Reliable equipment operation

8. What industries use hydraulic torque wrench systems?

Common applications include:

  • Wind turbines

  • Oil and gas pipelines

  • Petrochemical equipment

  • Elektrostacijas

  • Kuģu būve

  • Steel structures

  • Heavy machinery

LONGLOOD Hydraulic Torque Wrench Solutions

LONGLOOD provides complete hydraulic bolting solutions including:

  • Electric hydraulic torque wrench pumps

  • Air-driven hydraulic pumps

  • Gasoline hydraulic power units

  • Hidrauliskās griezes momenta atslēgas

  • High-pressure hoses and accessories

Designed for accurate, droši, and efficient industrial bolt tightening applications.

Pieprasīt cenas piedāvājumu

Meklēju uzticamu Square Drive Hydraulic Torque Wrench Manufacturer in China?

Contact LONGLOOD for technical specifications, OEM risinājumi, un rūpnīcas tiešās cenas.

✓ Torque Range Up to 72,000 Nm
✓ Accuracy ±3%
✓ Aerospace Alloy Construction
✓ OEM & ODM Available
✓ Industrial Bolting Solutions Worldwide

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