CRÌOCH SECHD-LATHA HYDRALIC LOWDRALIC LOWDRALIC FINEDRAD AGUS Pump WNTER

Open End Low Clearance Hydraulic Torque Wrench
IARRANN AIRSON CEIST

Mion-fhiosrachadh toraidh

CRÌOCH SEVERDRALIC HOVERALIC LOWDRALIC LOWDRALIC

 

Torque Range: 346-2318Nm

Prìomh fheartan:

1. Low Clearance Design:
– Specifically designed for applications with restricted space, allowing for easy access to tight spots.
– Low clearance sizes range from 19mm to 39mm, making it versatile for various applications.

2. Wide Range of Spanners:
– Available with spanners from 19mm to 120mm, providing flexibility for different bolt sizes.
– Offers both ring and open-end spanner attachments to suit various needs.

3. Customizable Options:
– Custom sizes are available to meet specific requirements, ensuring optimal fit and performance.

4. High Torque Range:
– Provides a torque range of 346-2318Nm, catering to a wide range of heavy-duty applications.

5. Compact and Lightweight:
– Power unit weighs only 2.2kg, making it easy to handle and reducing operator fatigue.

6. Versatile Bolt Size Compatibility:
– Compatible with bolt sizes ranging from 19mm to 60mm, enhancing its versatility across different tasks.

Sochairean:

– Access in Tight Spaces: Low clearance design allows for efficient operation in confined spaces, making it ideal for challenging environments.
– Flexibility: Wide range of spanner sizes and the availability of both ring and open-end attachments provide flexibility for various tasks.
– High Torque Capability: Capable of delivering high torque within a broad range, suitable for demanding industrial applications.
– Customization:Customizable sizes ensure the tool meets specific requirements for specialized applications.
– Ease of Handling: Lightweight design reduces operator fatigue and improves handling during prolonged use.

Tagraidhean:

– Ideal for industrial applications requiring high torque in confined or restricted spaces.
– Suitable for maintenance and installation tasks in industries such as oil and gas, petrochemical, and manufacturing.
– Perfect for operations needing a versatile tool that can handle a wide range of bolt sizes and torque requirements.

This open-end low clearance hydraulic torque wrench is designed for optimal performance, flexibility, and ease of use, making it an excellent choice for a variety of industrial applications.

Use With Electric PumpHydraulic Wrench

Electric Hydraulic Wrench Pump
Electric Hydraulic Wrench Pump
ELECTRIC HYDRAULIC WRENCH AND PUMPS
ELECTRIC HYDRAULIC WRENCH AND PUMPS

1.0 IMPORTANT RECEIVING INSTRUCTIONS

Carefully inspect all components for shipping damage upon receipt. Damage caused during shipping is not covered under warranty. If any damage is identified, immediately notify the carrier. The carrier is responsible for covering all costs of repair and replacement resulting from shipping damage.

2.0 SAFETY

2.1 General Hydraulic Safety Precautions

Before operating hydraulic systems, thoroughly read and understand all instructions, warnings, and safety precautions. This helps to avoid personal injury or property damage. The manufacturer is not liable for damage or injury resulting from unsafe use, improper maintenance, or incorrect operation. If unsure about safety measures or system operation, contact the manufacturer for assistance or attend a free hydraulic safety course.

Failure to follow the below precautions may result in equipment damage or personal injury:
  • 2.1.1 Wear appropriate personal protective equipment (e.g., gloves, safety goggles, boots) when operating hydraulic systems.
  • 2.1.2 Do not set the pump’s relief valve higher than its maximum rated pressure. This can cause equipment failure or personal injury.
  • 2.1.3 Ensure the system’s operating pressure does not exceed the pressure rating of its lowest-rated component. Overpressure may reduce pump life.
  • 2.1.4 Avoid sharp bends or kinks in hydraulic hoses, as these can cause severe back pressure and hose failure.
  • 2.1.5 Protect hoses from impacts. Sharp impacts can damage internal wire strands, increasing the risk of rupture under pressure.
  • 2.1.6 Use handles or other safe methods for transporting hydraulic equipment. Never lift it by hoses or swivel couplers.
  • 2.1.7 Keep hydraulic equipment away from excessive heat or flames to prevent leaks, seal damage, and material weakening.
  • 2.1.8 Avoid handling pressurized hoses, as escaping oil can penetrate the skin, causing serious injuries. If this occurs, seek immediate medical attention.
  • 2.1.9 Repairs or servicing must only be performed by qualified hydraulic technicians.
  • 2.1.10 Replace worn or damaged parts with original manufacturer parts to maintain performance and safety.
  • 2.1.11 Electric pumps must not be used in explosive atmospheres. Ensure installation adheres to all relevant electrical codes.
  • 2.1.12 Avoid contact with moving parts and pressurized hoses.
  • 2.1.13 Internal relief valves are factory-adjusted and must not be tampered with.
  • 2.1.14 Verify motor specifications to avoid damage due to incorrect power sources.

2.2 Safety Precautions for BHC Series Electric Pumps

Follow these additional precautions specific to the BHC series electric pumps:

  • 2.2.1 Always wear protective gloves, boots, and eye protection.
  • 2.2.2 Avoid contact with high-pressure oil leaks, which can penetrate the skin and cause severe injuries. Seek immediate medical help if this occurs.
  • 2.2.3 Never disconnect hydraulic couplers while under pressure.
  • 2.2.4 Do not attempt repairs on a pressurized system. Ensure the pressure gauge reads “0” before servicing.
  • 2.2.5 Avoid pressurizing a disconnected male coupler to prevent potential failure.
  • 2.2.6 Monitor the pressure gauge during pressurization and be prepared to stop immediately if needed.
  • 2.2.7 Ensure all quick-disconnect couplings are securely attached before operation.
  • 2.2.8 Only trained personnel should operate the pump.
  • 2.2.9 Never leave the pump pressurized and unattended. Depressurize the system before leaving.
  • 2.2.10 Do not exceed the maximum working pressure of the hydraulic system components.
  • 2.2.11 The HE series electric pumps are rated for a maximum working pressure of 700 bàr (10,000 psi). Never exceed this limit.

3.0 SPECIFICATIONS

3.1 Flow and Pressure Characteristics of BHE Series Electric Hydraulic Wrench Pumps

Note: Flow, pressure, and current draw may vary depending on factors such as power supply, pump condition, and application.

3.2 Technical Data

Modail Max Pressure (bàr) Flow at 0 bàr (L/min) Flow at Rated Pressure (L/min) Power Supply Noise (dB) Comas ola (L) Weight Without Oil (kg)
BHC4TW 700 7.0 0.6 220VAC 75 5.0 27.0

Note: The pump operates efficiently between 20°C–40°C. For extreme temperatures, adjust hydraulic oil viscosity to maintain optimal performance.

4.0 INSTALLATION

4.1 Refueling Vent

  • The refueling vent is non-sealed, and slight oil leakage during transport is normal. Drain hydraulic oil before shipping and refill before operation.

4.2 Oil Level

  • Before starting the pump, ensure the oil level exceeds 2/3 of the upper oil level mark. Add hydraulic oil (ISO VG 32# recommended) if the level is below the lower mark.

4.3 Electrical Connections

  • Electrical connections, including the power cable and handle cable, are pre-configured.
  • Line circuit protection (115% of motor full load current) must be provided by the customer.

4.4 Hydraulic Connections

  • Connect only matching male and female joints rated for 700 bar or higher. Ensure the pressure gauge reads “0” before connecting hoses.

5.0 OPERATION

5.1 Hydraulic Directional Valve

  • Controls the flow to ports A or R.
  • Port A: High-pressure hydraulic oil (max 700 bàr).
  • Port R: Low-pressure hydraulic oil (max 100 bàr).

5.2 Handle Operation

  • Power Button: Starts and stops the motor (hold type).
  • Advance Button: Pressurizes Port A (non-hold type).

5.3 Relief Valve Adjustment

  • Adjust pressure by loosening the jam nut and turning the relief valve handle clockwise. Ensure pressure does not exceed 700 bàr.

6.0 MAINTENANCE

Regularly inspect all system components for leaks or damage. Disconnect the pump from electrical power and relieve all hydraulic pressure before performing maintenance. Repairs to electrical components must be performed by qualified electricians adhering to local codes.

 

TROUBLESHOOTING GUIDE TO HYDRAULIC ELECTRIC WRENCH PUMP

General Notes

  • Only qualified hydraulic technicians should service the pump or related system components.
  • A malfunction in the system is not always caused by the pump alone. Perform a complete system diagnostic to identify the problem.
  • Contact the manufacturer or an authorized service center for repair services.

Problem 1: Pump Will Not Start

Possible Causes & Actions:

  1. No Power:
    • Action: Connect the power supply.
  2. Pump Circuit Breaker Tripped:
    • Action: Check the circuit and restart the breaker.
  3. Low Voltage:
    • Action: Turn off other electrical loads on the same circuit. Use a heavier gauge extension cord.
  4. Control Handle Damage:
    • Action: Contact the manufacturer for repairs.
  5. Pump Element Jammed:
    • Action: Contact the manufacturer for assistance.

Problem 2: Motor Stops Under Load

Possible Causes & Actions:

  1. Low Voltage:
    • Action: Turn off other electrical loads. Use a heavier gauge extension cord.
  2. Current Overload:
    • Action: Inspect the system for excessive damping or overpressure conditions and resolve.

Problem 3: Pump Fails to Build Pressure or Achieve Full Pressure

Possible Causes & Actions:

  1. Low Oil Level in Reservoir:
    • Action: Refill with new hydraulic oil.
  2. Relief Valve Setting Too Low:
    • Action: Adjust the relief valve to the proper setting.
  3. External System Leak:
    • Action: Inspect the system for leaks and repair or replace faulty components.
  4. Pressure Release Valve Open or Not Fully Closed:
    • Action: Ensure the pressure release valve is fully closed.
  5. Dirty Hydraulic Intake Screen:
    • Action: Clean or replace the intake screen and change the hydraulic oil.
  6. Internal Leak in Pump:
    • Action: Contact the manufacturer for repair or replacement.

Problem 4: Pump Builds Full Pressure, But Tool Does Not Move

Possible Causes & Actions:

  1. Load Greater Than Tool Capacity at Full Pressure:
    • Action: Reduce the load or increase the tool’s capacity.
  2. System Blocked:
    • Action: Check the system for blockages and clear them.
  3. Quick Joint Not Fully Screwed in Place:
    • Action: Tighten the quick joint securely.

Problem 5: Low Oil Flow

Possible Causes & Actions:

  1. External System Leak:
    • Action: Inspect all hydraulic connections and repair or replace as needed.
  2. System Fault:
    • Action: Inspect the entire system and repair faults.

Problem 6: Tool Cannot Return to Normal Position

Possible Causes & Actions:

  1. Return Journey Heavily Damped:
    • Action: Identify and eliminate large damping issues.
  2. Oil Return Flow Valve Issue:
    • Action: Check and adjust the oil return flow valve as needed.

Problem 7: Pump Runs Hot

Possible Causes & Actions:

  1. Flow Restricted or Blocked:
    • Action:
      • Verify hydraulic couplers are fully engaged.
      • Inspect hoses for blockages or kinks.
  2. Motor Damage:
    • Action: Contact the manufacturer for assistance.

Key Recommendations

  • Regularly maintain and inspect the system to prevent issues.
  • Use compatible and recommended hydraulic oil and components.
  • Avoid overloading the pump or exceeding its pressure capacity.

This troubleshooting chart can help you resolve common issues or determine when to seek professional service.

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