CLRG Series Double Acting High Tonnage Hydraulic Cylinders

Der LONGLOOD CLRG Series Double Acting High Tonnage Hydraulic Cylinders are engineered for extreme lifting, schieben, ziehen, and positioning applications requiring hohe Kapazität, präzise Steuerung, and reliable hydraulic retraction.

With a capacity range from 50 Zu 1000 Tonnen, stroke options from 50 Zu 300 mm, and a maximum operating pressure of 700 Bar, the CLRG Series provides powerful hydraulic performance for heavy industrial applications including bridge construction, infrastructure projects, Installation schwerer Maschinen, Schiffbau, and large-scale maintenance operations.

Der double-acting hydraulic design provides positive hydraulic retraction, ensuring fast and controlled return movement after lifting operations. Combined with removable grooved saddles, integrated safety features, and durable corrosion-resistant construction, the CLRG Series delivers dependable performance in the most demanding environments.

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CLRG Series Double Acting Cylinder Features

Double Acting Hydraulic System

The double-acting design provides hydraulic power for both extension and retraction.

Vorteile:

• Positive and reliable retraction
• Faster operating cycles
• Improved positioning control
• Suitable for repeated lifting operations
• Better productivity compared with single-acting cylinders

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High Tonnage Lifting Capacity

The CLRG Series is designed for heavy-duty applications requiring exceptional lifting force.

Spezifikationen:

• Kapazitätsbereich: 50–1000 ton
• Hubbereich: 50–300 mm
• Maximaler Betriebsdruck: 700 Bar

Available models cover a wide range of industrial lifting requirements.

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Integral Stop Ring Protection

The built-in integral stop ring provides piston blow-out protection.

Vorteile:

• Verbessert die Betriebssicherheit
• Prevents excessive piston extension
• Protects internal cylinder components
• Verlängert die Lebensdauer des Zylinders

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Built-In Safety Valve

A safety valve is installed on the retract side of the cylinder to protect against accidental over-pressurization.

Vorteile:

• Protects hydraulic components
• Reduces risk of cylinder damage
• Improves operator safety

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Plunger Wiper Protection

The integrated plunger wiper reduces contamination entering the cylinder.

Vorteile:

• Protects internal seals
• Reduces maintenance requirements
• Extends cylinder lifespan
• Improves reliability in harsh environments

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Durable Corrosion-Resistant Finish

The cylinder features:

• Baked enamel exterior finish
• Plated piston surface

Vorteile:

• Erhöhte Korrosionsbeständigkeit
• Improved wear protection
• Longer operating life

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Abnehmbare gerillte Sättel abnehmbar

All CLRG cylinders are equipped with bolt-on removable grooved saddles.

Vorteile:

• Einfacher Austausch
• Improved load stability
• Better adaptability for different applications
• Protects the piston during lifting operations

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Double Acting Cylinder Requirements

Required Hydraulic Power Equipment

A double-acting cylinder must be powered by a hydraulic pump equipped with a 4-way valve.

The 4-way valve controls:

• Cylinder extension
• Cylinder retraction
• Hydraulic flow direction

Pump Selection Recommendation

When selecting a hydraulic pump:

• Ensure the pump includes a 4-way directional control valve.
• Confirm compatibility with the cylinder capacity and hydraulic requirements.
• Use a pump capable of operating at 700 bar maximum pressure.

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Technische Spezifikationen

Spezifikation	Einzelheiten
Produkttyp	Double Acting High Tonnage Hydraulic Cylinder
Kapazitätsbereich	50–1000 Tonnen
Hubbereich	50–300 mm
Maximum Pressure	700 Bar
Operation Type	Double Acting
Return System	Hydraulic Return
Satteltyp	Bolt-On Removable Grooved Saddle

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CLRG Series Applications

The LONGLOOD CLRG Series is widely used in:

Brückenbau

• Brückenheben
• Beam positioning
• Pier adjustment
• Structural alignment

Installation schwerer Geräte

• Machinery installation
• Equipment leveling
• Industrial positioning

Infrastructure Projects

• Large structure lifting
• Construction support
• Load adjustment

Shipbuilding and Offshore Engineering

• Heavy component installation
• Structural positioning
• Maintenance operations

Industrielle Wartung

• Heavy machinery repair
• Pressing operations
• Component alignment

Produktvorteile

Extremely High Lifting Force

Verfügbar bis 1000 Tonnen, suitable for the largest industrial lifting applications.

Controlled Extension and Retraction

The double-acting system provides precise movement in both directions.

Enhanced Safety Design

Multiple safety features protect operators and equipment during heavy lifting.

Heavy-Duty Industrial Construction

Designed for continuous use in demanding environments.

Flexible Application Options

A wide range of capacities and strokes allows selection of the ideal cylinder for different projects.

Sicherheitsrichtlinien

Für einen sicheren Betrieb:

• Always select a cylinder with suitable capacity for the load.
• Use only compatible hydraulic pumps equipped with a 4-way valve.
• Never exceed the maximum operating pressure of 700 Bar.
• Inspect hoses, couplers, and fittings before operation.
• Ensure the cylinder is placed on a stable lifting surface.
• Confirm the saddle is correctly installed before applying force.
• Avoid side loading unless specifically designed for the application.
• Keep personnel away from the lifting area.

Häufig gestellte Fragen (FAQs)

1. What is a double acting high tonnage hydraulic cylinder?

A double acting high tonnage hydraulic cylinder uses hydraulic pressure for both extension and retraction, allowing precise control when lifting, schieben, ziehen, and positioning extremely heavy loads.

2. What capacity range does the CLRG Series offer?

The LONGLOOD CLRG Series offers:

Kapazität: 50–1000 tons
Schlaganfall: 50–300 mm

3. What type of pump is required for a double acting cylinder?

A double acting cylinder requires a hydraulic pump equipped with a 4-way directional valve to control both extension and retraction.

4. Was ist der maximale Betriebsdruck??

The CLRG Series operates at:

700 Bar (10,000 psi) maximum pressure.

5. What are the advantages of double acting cylinders?

Compared with single acting cylinders, double acting cylinders provide:

• Faster retraction
• Better control
• Higher operating efficiency
• More precise positioning

6. Why are removable grooved saddles used?

Removable grooved saddles protect the piston surface, improve load contact, and allow easy replacement when required.

7. What industries use 1000-ton hydraulic cylinders?

1000-ton hydraulic cylinders are commonly used for:

• Brückenbau
• Heavy infrastructure projects
• Schiffbau
• Industrial installation
• Large machinery positioning

8. How does the safety valve protect the cylinder?

The safety valve prevents damage caused by accidental over-pressurization, protecting internal components and improving operational safety.

9. Can CLRG cylinders be customized?

Ja. LONGLOOD provides OEM and ODM solutions including customized capacity, Hublänge, mounting design, Sättel, Beschichtungen, and hydraulic connections.

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10. Why choose LONGLOOD CLRG Series High Tonnage Cylinders?

Der LONGLOOD CLRG Series Double Acting High Tonnage Hydraulic Cylinders combine powerful lifting capacity, reliable hydraulic control, advanced safety features, und langlebige Konstruktion. Sie sind eine ideale Lösung für schweres Heben, industrial positioning, and large-scale engineering projects requiring maximum performance and reliability.

Anwendung von CLRG-Zylindern:

• Kontrolliertes Heben und Senken: Wird zum Ersetzen von Einstellrollen unter einer Überführung verwendet, Dies ermöglicht eine präzise Steuerung während des Hebe- und Senkvorgangs.