مفاتيح عزم الدوران الهيدروليكية من سلسلة BSW

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BSW-Series Square Drive Hydraulic Torque Wrench Manufacturer in China

High-Precision Hydraulic Torque Wrenches for Industrial Bolting Applications

LONGLOOD BSW-Series Square Drive Hydraulic Torque Wrenches are designed for accurate, آمن, and efficient bolt tightening and loosening in demanding industrial environments. Featuring aerospace-grade alloy construction, advanced 3D CAD engineering, and precision hydraulic drive technology, these tools provide reliable torque output with accuracy up to ±3%.

With torque ranges from 183 Nm to 72,000 نانومتر, the BSW Series covers a wide variety of fastening applications, including oil & غاز, توليد الطاقة, البتروكيماويات, بناء, التعدين, بناء السفن, and heavy equipment maintenance.


Key Features of BSW-Series Hydraulic Torque Wrenches

High-Strength Aerospace Material Construction

The BSW Series features a high-tech aerospace alloy body manufactured through integrated molding technology.

Benefits include:

  • Excellent strength-to-weight ratio
  • High durability under heavy loads
  • Improved corrosion resistance
  • Long service life in harsh industrial environments

Precision Torque Control ±3%

Designed with advanced 3D CAD engineering, LONGLOOD hydraulic torque wrenches provide:

  • Accurate torque output
  • Stable hydraulic performance
  • Reduced risk of bolt over-tightening or under-tightening
  • Reliable repeatability during critical bolting operations

Quick Release Square Drive System

The square drive design allows operators to quickly switch between:

  • Tightening operations
  • Loosening operations

No special tools are required, improving working efficiency and reducing downtime.


360° Swiveling Hydraulic Inlet Port

The hydraulic inlet port rotates 360°, providing:

  • Flexible positioning
  • Easy operation in confined spaces
  • Reduced hose twisting
  • Improved operator safety

360° Fine Adjustment Reaction Arm

An optional adjustable reaction arm provides:

  • Better reaction point positioning
  • Increased application flexibility
  • More accurate torque transfer
  • Improved safety during operation

التطبيقات

LONGLOOD BSW-Series Hydraulic Torque Wrenches are widely used in:

  • زيت & gas pipeline maintenance
  • Petrochemical equipment installation
  • Wind power projects
  • Power plant maintenance
  • Steel structure construction
  • Shipbuilding and offshore industries
  • Mining equipment servicing
  • Heavy machinery assembly

Suitable for:

  • Flange bolt tightening
  • Large industrial fasteners
  • High-strength structural bolts
  • Pipeline connections

BSW-Series Hydraulic Torque Wrench Specifications

نموذج Square Drive Size نطاق عزم الدوران (نانومتر) حجم الترباس (M) وزن
BSW-1 3/4" 183-1837 M16-M36 2 كجم
BSW-3 1" 451-4512 M22-M48 4 كجم
BSW-5 1-1/2" 752-7528 M27-M56 7 كجم
BSW-8 1-1/2" 1078-10780 M30-M64 9.1 كجم
BSW-10 1-1/2" 1551-15516 M36-M72 13.1 كجم
BSW-20 2-1/2" 2666-26664 M42-M90 25 كجم
BSW-25 2-1/2" 3572-34725 M48-M100 31 كجم
BSW-35 2-1/2" 4866-48666 M64-M120 45 كجم
BSW-50 2-1/2" 7200-72000 M72-M125 87 كجم

Technical Design Advantages

Lightweight and Compact Structure

Compared with traditional bolting equipment, the BSW Series offers:

  • Compact profile
  • Reduced operator fatigue
  • Easy transportation
  • Access to restricted working areas

High Torque Output

The wide torque range allows one tool series to handle:

  • Small industrial bolts
  • Large flange connections
  • Heavy-duty structural fastening applications

Reliable Hydraulic Performance

The hydraulic drive system provides:

  • Smooth torque application
  • Constant output force
  • Controlled tightening accuracy

Why Choose LONGLOOD Hydraulic Torque Wrenches?

Professional Hydraulic Tool Manufacturer

LONGLOOD specializes in hydraulic tools and industrial bolting solutions, supplying professional equipment for global distributors, contractors, and industrial users.


تصنيع المعدات الأصلية & ODM Capability

Available customization:

  • Logo marking
  • Product color
  • Packaging design
  • مُكَمِّلات
  • Technical documents

Complete Hydraulic Bolting Solution

LONGLOOD provides:

  • مفاتيح عزم الدوران الهيدروليكية
  • Hydraulic pumps
  • Hydraulic bolt tensioners
  • Hydraulic nuts
  • Nut splitters
  • Accessories and spare parts

Frequently Asked Questions (التعليمات)

1. What is the torque accuracy of the BSW hydraulic torque wrench?

The BSW Series provides torque accuracy of ±3%, ensuring reliable and repeatable bolt tightening performance.


2. What industries use hydraulic torque wrenches?

They are commonly used in:

  • Oil and gas
  • Petrochemical
  • Power generation
  • Wind energy
  • بناء السفن
  • صيانة المعدات الثقيلة

3. How does a hydraulic torque wrench work?

The hydraulic pump delivers high-pressure oil to the wrench cylinder, generating controlled torque output to tighten or loosen bolts accurately.


4. What square drive sizes are available?

The BSW Series offers:

  • 3/4"
  • 1"
  • 1-1/2"
  • 2-1/2"

square drive options.


5. Can the reaction arm be customized?

نعم. LONGLOOD offers optional extended and adjustable reaction arms for special applications.


6. Can these tools be used for bolt loosening?

نعم. The quick-release square drive allows easy switching between tightening and loosening operations.


7. Do you provide complete hydraulic torque wrench kits?

نعم. LONGLOOD can supply complete solutions including:

  • Hydraulic torque wrench
  • Hydraulic pump
  • Hose
  • Couplers
  • مُكَمِّلات
  • Carrying case

How to Use a Hydraulic Pump Safely and Correctly

A hydraulic pump is the power source that converts mechanical force into hydraulic pressure to operate hydraulic cylinders, الرافعات, جر, مفاتيح عزم الدوران, and other hydraulic equipment. Proper operation ensures maximum performance, أمان, and longer service life.

Hydraulic Pump Operating Guide

1. Check the Hydraulic System Before Operation

Before using the pump, inspect all components carefully.

Check:

  • Hydraulic pump condition

  • Hydraulic oil level

  • Hose condition

  • Couplers and fittings

  • Pressure gauge

  • Hydraulic cylinder or tool connections

Make sure:

  • There are no oil leaks

  • All connections are tight

  • The working pressure rating of all components matches the pump pressure

Never use damaged hoses, leaking fittings, or worn hydraulic components.

2. Select the Correct Hydraulic Oil

Use the recommended hydraulic oil specified by the manufacturer.

Before operation:

  • Check oil level in the reservoir

  • Add hydraulic oil if required

  • Avoid mixing different types of hydraulic oil

  • Keep oil clean and free from contamination

Contaminated hydraulic oil can damage:

  • Pump valves

  • الأختام

  • Cylinders

  • Internal hydraulic components

3. Connect the Hydraulic Components

For a typical hydraulic cylinder system:

Connection order:

  1. Connect hydraulic hose to the pump outlet

  2. Connect the other end of the hose to the cylinder coupler

  3. Install the pressure gauge if required

  4. Ensure all couplers are fully locked

Make sure:

  • Couplers are completely engaged

  • Dust caps are removed before connection

  • Connections are free from dirt and debris

4. Open the Hydraulic System

Before pressurizing:

  • Open the release valve completely

  • Confirm the cylinder piston is fully retracted

  • Ensure the load is correctly positioned

For electric or air-powered pumps:

  • Confirm power supply matches pump requirements

  • Check motor rotation direction if applicable

  • Ensure emergency stop functions properly

5. Operate the Hydraulic Pump

Manual Hydraulic Pump

For hand pumps:

  1. Close the release valve

  2. Move the pump handle up and down

  3. Hydraulic pressure will increase

  4. Monitor the pressure gauge

  5. Stop pumping when the required pressure or position is reached

مضخة هيدروليكية كهربائية

For electric pumps:

  1. Connect the power supply

  2. Start the pump motor

  3. Use the control valve to extend the cylinder

  4. Monitor pressure on the gauge

  5. Stop operation when the required force is achieved

مضخة الهواء الهيدروليكية

For air-driven pumps:

  1. Connect compressed air supply

  2. Adjust air pressure according to specifications

  3. Activate the control valve

  4. Monitor hydraulic pressure

  5. Stop when the operation is complete

6. Monitor Pressure During Operation

Always observe the pressure gauge.

Important:

  • Never exceed the rated pressure

  • Maximum operating pressure is commonly 700 حاجِز (10,000 رطل لكل بوصة مربعة) for many industrial hydraulic systems

  • Avoid sudden pressure increases

  • Stop immediately if abnormal noise, vibration, or leakage occurs

7. Releasing Hydraulic Pressure

After completing the operation:

  1. Stop the pump

  2. Slowly open the release valve

  3. Allow hydraulic pressure to decrease gradually

  4. Confirm the cylinder returns safely

  5. Disconnect hoses after pressure reaches zero

Never disconnect hydraulic hoses while the system is pressurized.

8. Hydraulic Pump Maintenance

Regular maintenance improves reliability.

Daily Inspection

Check:

  • تسرب النفط

  • Hose damage

  • Coupler condition

  • Oil level

  • Pressure gauge accuracy

Regular Maintenance

يؤدي:

  • Hydraulic oil replacement

  • Filter cleaning or replacement

  • Seal inspection

  • Hose replacement when worn

Common Hydraulic Pump Problems and Solutions

Problem Possible Cause Solution
Pump cannot build pressure Low oil level Add hydraulic oil
Cylinder moves slowly Air inside system Bleed air from hydraulic circuit
Oil leakage Damaged seal or fitting Replace damaged parts
Pump becomes noisy Low oil or contaminated oil Check and replace oil
Pressure cannot hold Valve leakage Inspect valves and seals

Safety Tips When Using Hydraulic Pumps

✔ Always use equipment within rated capacity
✔ Wear safety glasses and protective equipment
✔ Keep hands away from moving hydraulic components
✔ Use stable lifting surfaces
✔ Do not stand under suspended loads
✔ Never modify hydraulic components
✔ Release pressure before maintenance

Hydraulic Pump and Cylinder Compatibility

Before selecting a pump, confirm:

Single Acting Cylinder

Requires:

  • Single acting hydraulic pump

  • Hydraulic hose

  • Gauge

  • Release valve

Double Acting Cylinder

Requires:

  • Hydraulic pump with a 4-way directional valve

  • Two hydraulic ports

  • Correct return circuit

Using the wrong pump type may prevent the cylinder from operating correctly.

Frequently Asked Questions (FAQs)

1. How do I start a hydraulic pump?

First check oil level and connections, close the release valve, then operate the pump handle or start the motor depending on the pump type.

2. How much pressure can a hydraulic pump generate?

Industrial hydraulic pumps commonly operate up to 700 حاجِز (10,000 رطل لكل بوصة مربعة), while some special high-pressure pumps can reach higher pressures.

3. Why is my hydraulic pump not building pressure?

Common reasons include:

  • Low hydraulic oil level

  • Air in the system

  • Loose connections

  • الأختام التالفة

  • Faulty valves

4. Can one hydraulic pump operate multiple cylinders?

نعم, depending on:

  • Pump oil capacity

  • Flow rate

  • Cylinder volume

  • Required operating speed

A larger hydraulic system may require a higher-capacity pump.

5. How do I choose the right hydraulic pump?

Consider:

  • Cylinder type (single acting or double acting)

  • Required pressure

  • Oil capacity

  • Flow rate

  • Power source (يدوي, كهربائي, air, gasoline)

6. Why does a hydraulic cylinder stop moving?

Possible causes:

  • Insufficient oil flow

  • Closed valve

  • Air in hydraulic system

  • Overloaded cylinder

  • Pump malfunction

7. How often should hydraulic oil be changed?

Oil replacement depends on usage conditions, but regular inspection and scheduled maintenance are recommended for industrial applications.

8. Can hydraulic pumps be used outdoors?

نعم, but outdoor applications require:

  • Proper weather protection

  • Corrosion-resistant components

  • Clean hydraulic oil

  • Protection from dust and moisture

LONGLOOD Hydraulic Pump Solutions

LONGLOOD provides complete hydraulic solutions including:

  • Manual hydraulic pumps

  • مضخات هيدروليكية كهربائية

  • مضخات الهواء الهيدروليكية

  • Gasoline engine hydraulic power units

  • Hydraulic cylinders

  • Hydraulic pullers

  • Hydraulic torque wrench systems

Designed for industrial maintenance, بناء, heavy lifting, and professional hydraulic applications.

How to Use a Hydraulic Pump with a Hydraulic Torque Wrench

أ hydraulic torque wrench system consists of a مضخة هيدروليكية, high-pressure hoses, and hydraulic torque wrench. The pump generates controlled hydraulic pressure, which drives the wrench to produce accurate and repeatable torque for tightening or loosening high-strength bolts.

LONGLOOD hydraulic torque wrench systems are widely used in industries such as wind power, زيت & غاز, البتروكيماويات, بناء السفن, power plants, heavy machinery, and steel structures, where precise bolt tightening is critical.

Hydraulic Torque Wrench System Components

A complete hydraulic torque wrench system includes:

  1. Hydraulic Torque Wrench

    • Converts hydraulic pressure into rotational torque

    • Provides accurate bolt tightening force

  2. مضخة هيدروليكية

    • Generates hydraulic pressure

    • Controls torque output through pressure adjustment

  3. High-Pressure Hydraulic Hoses

    • Transfers hydraulic oil between pump and wrench

  4. Pressure Gauge

    • Displays hydraulic pressure

    • Allows accurate torque adjustment

  5. Socket / Drive Accessories

    • Connects wrench to the bolt or nut

Step-by-Step Guide: Using Hydraulic Pump with Hydraulic Torque Wrench

خطوة 1: Select the Correct Hydraulic Pump

Choose a pump according to the torque wrench requirements.

Consider:

  • Required torque range

  • Operating pressure

  • Oil flow rate

  • Number of wrenches used simultaneously

Most industrial hydraulic torque wrench systems operate at:

Maximum Pressure: 700 حاجِز (10,000 رطل لكل بوصة مربعة)

مثال:

أ 700 bar electric hydraulic torque wrench pump can provide stable pressure output for high-precision bolting applications.

خطوة 2: Check Hydraulic Oil Level

Before operation:

  • Check hydraulic oil level in the pump reservoir

  • Ensure oil is clean

  • Use recommended hydraulic oil

Insufficient or contaminated oil may cause:

  • Reduced torque accuracy

  • Pump overheating

  • Internal component damage

خطوة 3: Connect Hydraulic Hoses

Connect the pump and wrench using high-pressure hoses.

Connection procedure:

  1. Turn off the hydraulic pump

  2. Connect the supply hose to the wrench

  3. Connect the return hose to the wrench

  4. Tighten couplers securely

  5. Install protective dust caps when not in use

Important:

  • Never connect or disconnect hoses under pressure

  • Ensure hoses are not twisted or damaged

  • Use only hoses rated for 700 bar operation

خطوة 4: Connect the Hydraulic Torque Wrench

Install the wrench onto the bolt.

Before operation:

  • Select correct socket size

  • Confirm wrench reaction arm position

  • Ensure the reaction point is stable

  • Check that the wrench is aligned correctly

The reaction arm must contact a solid surface to prevent movement during operation.

خطوة 5: Adjust Hydraulic Pressure

Hydraulic pressure determines the torque output.

إجراء:

  1. Check the torque chart supplied with the wrench

  2. Find the required torque value

  3. Convert required torque into hydraulic pressure

  4. Adjust the pump pressure regulator

  5. Confirm pressure on the gauge

مثال:

If the torque chart indicates a specific pressure setting for a required torque value, adjust the pump until the gauge reaches that pressure.

خطوة 6: Operate the Hydraulic Pump

Electric Hydraulic Pump Operation

  1. Connect power supply

  2. Turn on the pump

  3. Select forward/retract mode

  4. Pump sends hydraulic oil to the wrench

  5. Wrench rotates and tightens the bolt

  6. Release pressure after reaching the required torque

Manual Hydraulic Pump Operation

  1. Close release valve

  2. Operate pump handle

  3. Monitor pressure gauge

  4. Continue pumping until required pressure is reached

  5. Release pressure after completing tightening

خطوة 7: Tightening Procedure

Recommended tightening process:

  1. Place torque wrench on the bolt

  2. Position reaction arm securely

  3. Increase hydraulic pressure slowly

  4. Allow wrench to complete the tightening cycle

  5. Release pressure

  6. Repeat cycles if required

For critical applications:

  • Use cross-pattern tightening

  • Follow specified bolt sequence

  • Confirm final torque value

خطوة 8: Release Pressure and Remove Equipment

After completing the operation:

  1. Stop the hydraulic pump

  2. Release hydraulic pressure completely

  3. Confirm gauge reads zero

  4. Disconnect hoses

  5. Remove torque wrench

Never remove hoses while pressure remains inside the system.

Hydraulic Pump Selection for Torque Wrench

نوع المضخة طلب
مضخة هيدروليكية كهربائية Factory maintenance, construction sites, industrial bolting
مضخة الهواء الهيدروليكية Explosion-risk areas, زيت & gas applications
Gasoline Hydraulic Power Unit Outdoor heavy-duty applications
Manual Hydraulic Pump Small torque applications and portable use

LONGLOOD Electric Hydraulic Torque Wrench Pump Example

PEA4-9-220 Electric Torque Wrench Pump

سمات:

  • Compact and lightweight design

  • High precision pressure adjustment

  • Imported solenoid valve and piston components

  • Stable torque control

  • Suitable for repeated bolting operations

المواصفات الفنية:

Parameter Value
الجهد االكهربى 220V
تكرار 50هرتز
سعة الزيت
قوة 1.3 كيلوواط
Maximum Pressure 700 حاجِز
تدفق منخفض 8 لتر/دقيقة
تدفق عالي 1 لتر/دقيقة
وزن 30 كجم

Hydraulic Torque Wrench Safety Guidelines

✔ Always use a pump, خرطوم, and wrench with matching pressure ratings
✔ Never exceed 700 bar maximum pressure
✔ Inspect hoses before every operation
✔ Keep hands away from reaction points
✔ Ensure the reaction arm is properly positioned
✔ Do not use damaged sockets or accessories
✔ Release pressure before disconnecting hoses
✔ Wear safety protection during operation

Frequently Asked Questions (FAQs)

1. Why does a hydraulic torque wrench need a hydraulic pump?

The hydraulic pump provides controlled pressure that powers the wrench. The pressure is converted into precise torque output for bolt tightening.

2. What pressure does a hydraulic torque wrench use?

Most industrial hydraulic torque wrench systems operate at:

700 حاجِز (10,000 رطل لكل بوصة مربعة) maximum pressure.

3. Can one hydraulic pump operate multiple torque wrenches?

نعم. Some hydraulic pumps can operate multiple wrenches simultaneously if the pump flow rate and oil capacity are sufficient.

4. How do I set the correct torque value?

The required torque is determined using the wrench manufacturer's torque-pressure conversion chart. Adjust the hydraulic pump pressure according to the required torque.

5. Can a hydraulic pump be used with different torque wrench brands?

نعم, as long as:

  • Operating pressure matches

  • Hose connections are compatible

  • Oil flow requirements are suitable

6. What is the difference between a normal hydraulic pump and a torque wrench pump?

A torque wrench pump is specially designed for:

  • Precise pressure control

  • Stable flow output

  • Repeated tightening cycles

  • Accurate torque application

7. Why is torque accuracy important?

Correct torque ensures:

  • Proper bolt preload

  • Joint safety

  • Reduced risk of bolt failure

  • Reliable equipment operation

8. What industries use hydraulic torque wrench systems?

Common applications include:

  • Wind turbines

  • Oil and gas pipelines

  • Petrochemical equipment

  • Power plants

  • بناء السفن

  • Steel structures

  • Heavy machinery

LONGLOOD Hydraulic Torque Wrench Solutions

LONGLOOD provides complete hydraulic bolting solutions including:

  • Electric hydraulic torque wrench pumps

  • Air-driven hydraulic pumps

  • Gasoline hydraulic power units

  • مفاتيح عزم الدوران الهيدروليكية

  • High-pressure hoses and accessories

Designed for accurate, آمن, and efficient industrial bolt tightening applications.

Request a Quote

Looking for a reliable Square Drive Hydraulic Torque Wrench Manufacturer in China?

Contact LONGLOOD for technical specifications, OEM solutions, and factory-direct pricing.

✓ Torque Range Up to 72,000 نانومتر
✓ Accuracy ±3%
✓ Aerospace Alloy Construction
✓ OEM & ODM Available
✓ Industrial Bolting Solutions Worldwide

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